Wholesale automatic efficient pet plastic injection moulding machine for producing durable beverage filling bottles
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel; 10-hopper; 11-acceleration box; 12-electric idea;
13-injection cylinder; 14-metering assembly; 15-moving cylinder; 16-console
Instruction
The plastic injection moulding machine operates on a principle akin to a syringe. It involves injecting plasticized molten material (in a viscous flow state) into a sealed cavity using the thrust of a screw or plunger. This process results in a finished product once the material cures and sets.
The cyclic nature of injection molding involves several key stages: precise quantitative feeding, efficient melt plasticizing, controlled pressure injection, meticulous filling mold cooling, and seamless mold extraction. After removing the plastic part, the mold is promptly closed to begin the next cycle.
Operating the plastic injection moulding machine encompasses three main domains: control keyboard operation, electrical control system operation, and hydraulic system operation. This includes managing injection actions, feeding actions, injection pressure and speed, ejector type selection, barrel temperature monitoring, and pressure adjustments.
Advantage
1. High Clamping Force: Our hydraulic system delivers exceptional and unwavering clamping force, guaranteeing precise molding for both large and complex parts with ease.
2. Smooth Operation: Hydraulic pressure ensures consistent, smooth injection, minimizing flaws such as flow marks and uneven filling for superior quality results.
3. Cost-Effective: With a lower initial investment than electric or hybrid alternatives, these machines are perfect for manufacturers mindful of budget constraints.
4. Durability: Built to last, the robust construction and hydraulic elements provide prolonged service life, even in the most challenging production settings.
5. Versatility: Engineered to process a diverse array of materials, including thermoplastics and elastomers, and accommodate a variety of mold sizes seamlessly.
6. Easy Maintenance: The straightforward nature of hydraulic systems, along with easily accessible spare parts, simplifies upkeep and repair processes.
7. Adjustability: Finely adjust hydraulic pressure and speed to meet diverse production demands, enhancing overall operational flexibility.
8. Better for Large Parts: Ideally suited for producing substantial and bulky items, thanks to horizontal mold movement and consistent material flow.
9. Energy Efficiency (Idle Phase): State-of-the-art hydraulic machines boast energy-saving features that significantly reduce power consumption during idle periods.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
The robust frame guarantees optimal clamping pressure for consistent quality.
The advanced, stable hydraulic system ensures both injection and mold stability for superior results.
Production line diagram
Bottle mould
Cap mould
Different models injection machine
Final product (Can be customized on request)
Package
Factory view
Certification
After-sales service
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