Automatic advanced injection moulding machinery for high-speed plastic bottle making filling plant
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel;10 - hopper; 11 - acceleration box; 12 - electric idea;
13 - injection cylinder; 14 - metering assembly; 15 - moving cylinder; 16 - console
Instruction
Discover the ingenuity of the plastic bottle injection moulding machinery, operating much like a syringe. It skillfully injects the molten, plasticized state into a sealed cavity using the thrust of a screw or plunger, resulting in a perfectly molded product once cooled and set.
Injection molding is a precise cyclic process, encompassing several stages: measured feeding, melting and plasticizing, pressure-driven injection, mold cooling, and ultimately mold ejection. Once the plastic part is removed, the mold is seamlessly closed for the next engaging cycle.
Experience seamless injection molding operations through three pivotal aspects: the intuitive control via keyboard, precise electrical system management, and the robust hydraulic system operation. Control every aspect from injection movement, feeding actions, and pressure regulation to temperature monitoring and mold release types, ensuring exquisite product output.
Advantage
1. High Clamping Force: The robust hydraulic systems assure unbeatable clamping force, delivering accurate and flawless molding of even the largest or most intricate parts.
2. Smooth Operation: Enjoy consistent, smooth injection facilitated by hydraulic pressure, effectively minimizing common defects such as flow marks and uneven fillings.
3. Cost-Effective: With a lower initial investment requirement compared to electric or hybrid variants, this machine is ideal for budget-conscious manufacturers seeking quality without compromise.
4. Durability: Crafted for longevity, its sturdy construction and hydraulic components guarantee durable performance, even under the most strenuous production conditions.
5. Versatility: Masterfully handle diverse materials (thermoplastics, elastomers) with ease, accommodating large molds without breaking a sweat.
6. Easy Maintenance: Benefit from the well-understood hydraulic systems, complemented by easily accessible spare parts and straightforward repair protocols.
7. Adjustability: Tailor hydraulic pressure and speed to suit varying production demands, providing unmatched production adaptability.
8. Better for Large Parts: Perfect for producing heavy or bulky products, thanks to its horizontal mold movement and stable material flow.
9. Energy Efficiency (Idle Phase): Enjoy modern energy-saving features in hydraulic machines, significantly lowering power consumption during downtime.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
A robust frame ensures unparalleled clamping pressure, enhancing product precision.
An advanced, stable hydraulic system guarantees consistent injection and mold stability for superior outcomes.
Production line diagram
Bottle mould
Cap mould
Different models injection machine
Final product (Can be customized on request)
Package
Factory view
Certification
After-sales service
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