Full automatic servo shampoo water oil beverage filling packing barrel pet plastic bottle molding injection blow moulding making machine for packaging line
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel;10 - hopper; 11 - acceleration box; 12 - electric idea;
13 - injection cylinder; 14 - metering assembly; 15 - moving cylinder; 16 - console
Instruction
The working principle of the injection molding machine is similar to that of the syringe for injection. It is to inject the plasticized molten state (ie, the viscous flow state) into the closed cavity by the thrust of the screw (or plunger). The process of obtaining the product after curing and setting.
Injection molding is a cyclic process, and each cycle mainly includes: quantitative feeding - melt plasticizing - pressure injection - filling mold cooling - mold extraction. After removing the plastic part, the mold is closed again for the next cycle.
Injection molding machine operation items: Injection molding machine operation items include three aspects: control keyboard operation, electrical control system operation and hydraulic system operation. The injection process action, the feeding action, the injection pressure, the injection speed, the selection of the ejection type, the monitoring of the temperature of each section of the barrel, the adjustment of the injection pressure and the back pressure are performed.
Advantage
1. High Clamping Force: Hydraulic systems provide strong and stable clamping force, ensuring precise molding of large or complex parts.
2. Smooth Operation: Hydraulic pressure delivers consistent and smooth injection, reducing defects like flow marks or uneven filling.
3. Cost-Effective: Lower initial investment compared to electric or hybrid machines, making them suitable for budget-conscious manufacturers.
4. Durability: Robust construction and hydraulic components offer long service life, even in demanding production environments.
5. Versatility: Capable of processing a wide range of materials (e.g., thermoplastics, elastomers) and accommodating large molds.
6. Easy Maintenance: Hydraulic systems are well-understood, with readily available spare parts and simpler repair requirements.
7. Adjustability: Hydraulic pressure and speed can be finely tuned for different production needs, enhancing flexibility.
8. Better for Large Parts: Ideal for heavy or bulky products due to horizontal mold movement and stable material flow.
9. Energy Efficiency (Idle Phase): Modern hydraulic machines include energy-saving features, reducing power consumption during non-operational phases.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
Robust frame ensures adequate clamping pressure
Advanced and stable hydraulic system ensures injection and mold stability
Production line diagram
Bottle mould
Cap mould
Differemt models injection machine
Final product( Can be customized on request )
Package
Factory view
Certification
After-sales service
){kind=link}