Innovative full automatic plastic molding machine for reliable water oil filling pet bottle production line
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel; 10-hopper; 11-acceleration box; 12-electric idea;
13-injection cylinder; 14-metering assembly; 15-moving cylinder; 16-console
Instruction
The injection molding machine operates with a principle akin to an injection syringe. It forces the molten, plasticized material (viscous flow state) into a sealed cavity using the thrust of a screw or plunger, leading to the creation of a cured and set product.
Injection molding is a systematic, cyclic process encompassing stages like: precise quantitative feeding, efficient melt plasticizing, pressurized injection, thorough mold filling and cooling, followed by smooth mold extraction. Each cycle culminates with mold closure, readying for the subsequent cycle.
Operating the injection molding machine involves three primary areas: manipulating the control keyboard, managing the electrical control system, and steering the hydraulic system. Operations include injection movements, feeding actions, adjusting injection pressure and speed, selecting ejection types, monitoring barrel temperature, and fine-tuning both injection and back pressure.
Advantage
1. High Clamping Force: Our hydraulic systems ensure powerful and stable clamping, critical for molding large or intricate parts with pinpoint precision.
2. Smooth Operation: Experience seamless and consistent injection thanks to hydraulic pressure, minimizing defects like flow marks or uneven fillings.
3. Cost-Effective: Offering a lower initial investment than electric or hybrid alternatives, our machines are ideal for budget-conscious manufacturers seeking efficiency and reliability.
4. Durability: With a robust build and high-quality hydraulic components, our machines promise a long service life, adeptly handling demanding production scenarios.
5. Versatility: Capable of processing diverse materials such as thermoplastics and elastomers, while easily accommodating large molds for various applications.
6. Easy Maintenance: The well-understood hydraulic systems are paired with readily available spare parts, simplifying repair and maintenance tasks.
7. Adjustability: Tailor the hydraulic pressure and speed to meet diverse production demands, enhancing operational flexibility and precision.
8. Better for Large Parts: Perfect for heavy or voluminous products, our machines ensure stable material flow and effective horizontal mold movement.
9. Energy Efficiency (Idle Phase): Our modern hydraulic machines are designed with energy-saving capabilities, cutting power consumption during non-operational phases.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
The robust frame guarantees adequate clamping pressure throughout the operation.
Our advanced and stable hydraulic system ensures consistent injection and mold stability.
Production line diagram
Bottle mould
Cap mould
Different models Injection machine
Final product (can be customized upon request)
Package
Factory view
Certification
After-sales service
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