Multi-functional automatic plastic injection molding equipment for efficient packaging bottle making line
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel;10 - hopper; 11 - acceleration box; 12 - electric idea;
13 - injection cylinder; 14 - metering assembly; 15 - moving cylinder; 16 - console
Instruction
The automatic plastic bottle injection molding equipment operates on a principle akin to a medical syringe. It utilizes the thrust of a screw (or plunger) to inject plastic in its molten, viscous flow state into a sealed cavity. Once within, the material cools and sets, resulting in the desired product.
This sophisticated process is cyclic, each cycle comprising key phases such as: measured feeding, transformative melt plasticizing, pressure-driven injection, precise mold filling and cooling, followed by mold part removal. The cycle renews with mold closure, readying for the subsequent production.
Mastering the operation of an injection molding equipment involves three critical areas: skillful control keyboard navigation, adept handling of the electrical control system, and proficient management of the hydraulic system. Operators engage in procedures including injection process coordination, feeding regulation, pressure and speed settings, ejection type selection, temperature monitoring across the barrel, and meticulous adjustment of injection and back pressures.
Advantage
1. High Clamping Force: Our hydraulic systems deliver immense and reliable clamping force, ensuring the precise molding of even the largest or most complex parts with absolute confidence.
2. Smooth Operation: Experience flawless and seamless injection thanks to hydraulic pressure, significantly reducing common defects like flow marks or uneven filling.
3. Cost-Effective: Offering a budget-friendly option with lower upfront costs than electric or hybrid machines, making them an ideal choice for manufacturers conscious of expenditures.
4. Durability: Constructed for robustness, our hydraulic systems promise exceptional longevity even amidst challenging production settings.
5. Versatility: Adaptable to a broad spectrum of materials, from thermoplastics to elastomers, and accommodating various mold sizes effortlessly.
6. Easy Maintenance: Enjoy peace of mind with straightforward hydraulic systems, known for their comprehensible mechanics and widely available spare parts, simplifying repairs.
7. Adjustability: Fine-tune hydraulic pressure and speed to suit specific production requirements, enhancing operational flexibility.
8. Better for Large Parts: Tailored for heavy or substantial products, benefiting from horizontal mold movement and steady material flow.
9. Energy Efficiency (Idle Phase): Modern innovations in hydraulic machines ensure energy conservation, significantly minimizing power usage during downtime.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
A robust frame guarantees optimal clamping pressure is maintained consistently.
Cutting-edge, stable hydraulic systems assure both injection precision and mold stability.
Production line diagram
Bottle mould
Cap mould
Different models injection machine
Final product (Can be customized on request)
Package
Factory view
Certification
After-sales service
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