High capacity automatic plastic bottle making machine with advanced molding technology
1-body; 2-electromechanical for oil pump; 3-clamping cylinder; 4-firm plate;5-clamping mechanism; 6-pull rod; 7-hooking template; 8-firm board; 9-plasticizing barrel; 10-hopper; 11-acceleration box; 12-electric idea;
13-injection cylinder; 14-metering assembly; 15-moving cylinder; 16-console
Instruction
The operation of the automatic plastic bottle making machine injection molding machine is akin to the precision of a syringe, where plasticized material in a molten state is injected into a sealed cavity using the thrust of a screw or plunger. This process results in a perfectly molded product after curing and setting.
Injection molding is a sophisticated, cyclic process that encompasses: precise feeding, melt plasticizing, pressure injection, mold filling and cooling, and mold extraction. Each cycle concludes with the removal of the plastic product, readying the mold for the subsequent cycle.
Automatic plastic bottle making machine operation items: Mastering the operation involves three critical aspects: the control keyboard, the electrical control system, and the hydraulic system. Operators manage the injection process's actions, the feeding sequence, the pressure and speed of injection, ejection type selection, temperature monitoring, and the fine-tuning of pressures, ensuring optimal performance.
Advantage
1. High Clamping Force: Our hydraulic systems deliver robust and stable clamping, ensuring the precise molding of even the most complex or sizable parts.
2. Smooth Operation: The consistent hydraulic pressure ensures smooth injection, minimizing defects such as flow marks or uneven filling for superior product quality.
3. Cost-Effective: Offering a lower initial investment than electric or hybrid machines, our model is ideal for budget-conscious manufacturers seeking high value.
4. Durability: Designed for longevity, the robust construction and high-quality hydraulic components provide lasting performance in the most demanding production settings.
5. Versatility: Capable of processing a diverse array of materials, from thermoplastics to elastomers, and accommodating large molds for various applications.
6. Easy Maintenance: With a well-understood hydraulic system, our machines allow for straightforward repairs and maintenance using readily available spare parts.
7. Adjustability: Fine-tune hydraulic pressure and speed to meet different production needs, offering enhanced operational flexibility and efficiency.
8. Better for Large Parts: Tailored for large or heavy products, our machines provide stable material flow with horizontal mold movement.
9. Energy Efficiency (Idle Phase): Equipped with modern energy-saving features, our hydraulic machines reduce power consumption during non-operational phases.
Main data:
| Specification |
Unit |
ZSJ2400PET |
Injection Unit
|
Screw Diameter |
mm |
65 |
| Screw L/D Ratio |
L/D |
1:18.5 |
| Injection Capacity In Theory |
cm3 |
830 |
| Injection Weight |
g |
755 |
| Shot speed |
g/s |
242 |
| Plasticizing capacity |
g/s |
34 |
| Injection Pressure |
Mpa |
121 |
| Screw Speed |
rpm |
0-200 |
| Clamping Unit |
Clamping Force |
KN |
2400 |
| Toggle Stroke |
mm |
480 |
| Space Between Tie-bars |
mm |
520*520 |
| Max Mould Height |
mm |
520 |
| Min Mould height |
mm |
220 |
| Ejector Stroke |
mm |
110 |
| Hydraulic Ejection |
KN |
70 |
| Others |
Max. Pump Pressure |
Mpa |
16 |
| Pump Motor Power |
kw |
22 |
| Heater Power |
kw |
24.73 |
| Machine Dimensions (LxWxH) |
m |
7.93*1.82*2.24 |
| Machine Weight |
t |
11.5 |
Component of the injection machine:
| Name |
Brand |
| Controller |
TAI WAN Techmation 7 color screen |
| Vane pump |
America Sunny |
| Main direction valve |
America Vickers |
| Proportional valve |
Taiwan Dofluid /HNC |
| Hydraulic five star motor |
Ttaly Intermot /Zihyd |
| Core puller |
One set |
| Linear Transducer |
America/France |
| Electric equipment |
Japan Omron /Fuji |
| Lubrication |
Automatic |
| Main airproof element |
Taiwan /Japan |
| Electric motor |
Bei jing /zhong da |
More pictures and details
A robust frame guarantees adequate clamping pressure, ensuring stability throughout the production process.
Our advanced and stable hydraulic system ensures consistent injection and mold stability, enhancing product quality.
Production line diagram
Bottle mould
Cap mould
Different models injection machine
Final product (Can be customized on request to meet specific needs and preferences)
Package
Factory view
Certification
After-sales service
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